Herr Foods is a complicated 24/7, food-grade processing plant, with offices, a car and truck garage area and a Visitor Center, encompassing 420,000 square feet in total.
- Annual Energy Reduction 649,306 kWh
- Annual Energy Savings $67,064
- Annual CO2 Reduction 1,333,775 lbs
CHALLENGE
Herr Foods is a leader in the snack food industry, beginnning in 1946 as a small, Lancaster, Pennsylvania, potato chip manufacturer and expanding over the years to include over 340 snack items. Herr’s needed to improve light levels in their current, extensive location in Nottingham, Pennsylvania, and wanted a one-lamp type approach throughout the processing plant. They turned to Aelux to create a unique solution to meet their needs.
SOLUTION
Herr Foods is a complicated 24/7, food-grade processing plant, with offices, a car and truck garage area and a Visitor Center, encompassing 420,000 square feet in total. Aelux accommodated Herr’s complex schedule to complete the project in the processing areas, installing an upgrade utilizing T-8 fluorescents in all fixtures throughout, doubling the light levels while reducing the kWh virtually by half. Herr’s had a total reduction of 649,306 kWh, and a decrease of 1,333,775 pounds of CO2, the equivalent of 113 cars removed from the road, or 15,497 trees planted, with an annual cost savings of $67,064. Herr’s was extremely happy with the results. Aelux not only produces guaranteed light improvement and cost reduction, but our team works around any schedule and accommodates any need or request to ensure that installation proceeds as smoothly and quickly as possible, with the least interference with work schedules.
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Lighting Retrofit Guidelines
The technological advances have been remarkable; so many facilities have already been retrofit that you‘re probably wondering why it‘s taken so long to make the decision.

